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  • ESA contracts ArianeGroup to press ahead with full-scale demonstrator of carbon fibre “black stage” to boost launch performance

ESA contracts ArianeGroup to press ahead with full-scale demonstrator of carbon fibre “black stage” to boost launch performance

Written by  Thursday, 03 November 2022 07:45
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Phoebus concept

By reducing the mass of rocket stages, ESA hopes to increase payload-to-orbit performance. That is the objective of a programme called PHOEBUS (Prototype of a Highly OptimisEd Black Upper Stage), which aims to produce upper stage tanks and structures in carbon fibre. Now, following completion of the project’s preliminary design review, ESA has contracted prime contractor ArianeGroup to build a full-scale upper stage demonstrator.

The €50 million agreement – a rider to an earlier contract for design studies – will demonstrate the feasibility and benefits of carbon-fibre tanks and structures applied to high-impulse hydrogen and oxygen cryogenic propellants. The agreement was signed in Bremen, Germany by ESA Head of Future Space Transportation Rüdeger Albat, on behalf of ESA Director of Space Transportation Daniel Neuenschwander, and Karl-Heinz Servos, head of ArianeGroup’s Industry Directorate.

These so-called “black stages” – named after the distinctive colour of carbon fibre structures – could become a feature of future European rockets. The weight reduction offered by a Phoebus stage could increase payload performance by up to 2 tonnes – with the added benefit of lower production costs compared to traditional metal structures.

Phoebus is also an important step on the way to reusable upper stages, which require ultra-lightweight tanks for green propellants.


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